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HomeNewsAsiaProperties, manufacturing processes and uses of hard material silicon carbide | Mis-asia

Properties, manufacturing processes and uses of hard material silicon carbide | Mis-asia

Due to its excellent chemical stability, thermal conductivity, low thermal expansion coefficient and high thermal conductivity silicon carbide can also be used as abrasives. A unique method allows for the coating of silicon carbide powder onto a turbine wheel. An inner wall can increase the abrasion resistance of silicon carbide and prolong its service life up to 1 to 2. This high-grade refractory is heat-resistant, shock-resistant, light-weight, strong, and has a high energy-savings. The best deoxidizer is the low-grade silicon caride. It contains approximately 85% SiC. It is able to speed up steelmaking and can help control the chemical composition. Additionally, silicon carbide is widely used for making silicon carbide rods to power electric heating elements.

Mohs hardness for silicon carbide, which is the second hardest in the world, is extremely high. It has an excellent thermal conductivity and resists oxidation at very high temperatures. Silicon carbide itself is inert. Iron-containing impurities can cause the color to change from brown to black to pure silicon carbide. This protective layer of silica provides the crystal with a rainbow-like shine.

Physical characteristics of silicon carbide

American Acheson discovered Silicon Carbide accidentally in his lab during the 1891 experiment on fused diamonds. The mistakenly named it emery was made at that point. In 1893, Acheson invented it. Today, the Acheson furnace is used to smelt silicon carbide. An resistance furnace using carbonaceous materials as its core is heated in order to create silicon carbide. This happens by heating a mix of carbon and quartz SIO2.
This is the material structure of silicon caride

Pure silicon carbide crystal is transparent and colorless. Because of the various types and content of impurities in silicon carbide, it can appear light yellow to green or black. Its purity can vary in transparency. It is possible to divide the silicon carbide crystal structure into cubic or hexagonal a-SiC, and cubic b–SiC. Due to its unique stacking sequences, a-SiC has many variations. Over 70 types have been discovered. At 2150 degrees Celsius or more, bSiC transforms into aSiC. An electric resistance furnace is used to produce silicon carbide using quartz sand, petroleum coke and other materials. Refined silicon carbide blocks are crushed with acid and alkali. They can then be magnetically separated, sieved, or water-separated, to produce products in various sizes.
Manufacturing process for silicon carbide

Because of its low natural content silicon carbide has largely been manufactured by humans. Mixing quartz sand with petroleum coke is the most common way to make silicon carbide fine.

Due to its high hardness and wide application, Silicon carbide is an essential abrasive. Silicon carbide (SiC) is an ideal kiln material because it can withstand high temperatures and has excellent thermal conductivity. It also makes an indispensable electric heating element due to its electrical conductivity. SiC products must be first prepared using SiC melting blocks (or SiC Pellets, which contain C. Previously, SiC pellets was called silicon carbide. However, it’s different than natural emery also known as garnet. SiC smelting blocs are often made with quartz or petroleum coke. as raw materials or recycled auxiliary materials. After being ground, the materials are formed into furnaces in acceptable proportions. High temperature is used to make wood chips (the green silicon carbide). A single silicon carbide electrical furnace is used for heating the SiC melting blocks at high temperatures. It has a furnace bottom, sidewalls with embedded electrodes and removable sidewalls. They are attached to an electrode at their two ends. Also known as “buried powder firing”, this firing technique is used in electric furnaces. Once the electric furnace has been energized, heating will begin. It is approximately 2500 degrees Celsius or higher (between 2600 and 2700 degrees Celsius). SiC will be synthesized once the charge has reached 1450°C. SiC will eventually decompose in >=2600 C. The decomposed si, however, will create SiC with C. While each group has a number of transformers, it only supplies one heater for production. This allows the electric load and voltage to be adjusted to ensure constant power. Heating the electric heater at high power takes approximately 24 hours. You can remove the sides walls after cooling. Then, you will gradually get rid of the charge.

The use of silicon carbide

This can be used to deoxidize steelmaking or improve cast-iron structures. It is also a good raw material for the production of silicon tetrachloride. It’s the principal raw material in silicone resin production. The new Silicon Carbide Deoxidizer is a strong, composite deoxidizer that replaces conventional silicon powder carbon powder. The deoxidation rate is shorter, chemical and physical properties are better than the original, deoxidation times are reduced, energy is conserved, and the time between deoxidation is cut down. This is a great benefit to steelmaking. You can improve the efficiency, quality, use and consumption of raw materials as well as the working conditions and overall economic advantages of electric furnaces.

Mis-asia (Advanced material Tech Co., Ltd ), is a Silicon Carbide manufacturer that has over 12 years’ experience in developing chemical products. Contact us to receive high-quality Silicon cide.

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